Controls Engineer

Description:Required Skill Sets for Control Engineer1. Industrial Automation & Control Systems:• Identification of machine controllers (Allen Bradley, Rockwell, Beckhoff, Rexroth) and options to select the protocols and compatible OT hardware (Network translator, Gateways, Aggregators, Extension cards) for integrating IIoT applications.• Understanding of controls architecture and ISA- 95 architecture.• Able to document the AS-IS Process and TO- BE for controls implementation.• Strong skills in creating technical documentation, including system designs, integration plans, and user manuals for IIoT systems.• Expertise in programming and configuring multiple control systems like Siemens PLCs (TIA Portal), Allen-Bradley PLCs, Mazak CNC controllers, and Fanuc controllers.• Experience with integrations of machine controllers to IIOT systems and different levels of the automation stack• Ability to manage IIoT projects from planning through implementation, ensuring milestones and timelines are met.• Knowledge of integration of tightening tools controllers like Atlas Copco, DC tools, Desouter etc. with IIoT platform.• Knowledge of integration of Robots, Cobots, IMR's and AGV with IIoT platform.2. IIoT Communication Protocols and Standards:• In-depth knowledge of industrial communication standards and protocols such as OPC UADA, MQTT, REST API, EthernetIP, Profinet, Profibus. Awareness of Device NET, Modbus TCPIP.• Proficiency in configuring and troubleshooting OPC Servers like Kepware for data exchange between machines and IIoT platforms.3. Networking & IT Skills:• Strong knowledge of industrial networking protocols such as EthernetIP, and fieldbus.• Knowledge of IP configuration, routing, VLANs, and network security practices to ensure secure IIoT systems.4. IIoT Platform:• Expertise in Industry 4.0 (e.g., IIOT solutions, data analytics) and experience driving digital transformation programs.• In Depth knowledge and experience with multiple levels of the automation stack• Knowledge on data analytics platforms like Power BI, AI and ML technologies.5. Troubleshooting & Problem Solving:• Strong analytical and troubleshooting skills to resolve complex communication issues between machines, PLCs, and IIoT systems.• Ability to perform root cause analysis for network or connectivity failures.• Collaborate with CFT team for troubleshooting the IIoT deployment problems.Only US Citizens and GC

Created: 2025-02-01