Sr. Manufacturing Engineer, Coatings Factory Layout
Tesla - fremont, CA
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Tesla's manufacturing engineering team is at the forefront of developing first-of-a-kind processes which allow us to produce amazing vehicles at best-in-class quality and rate in a safe and ergonomic environment. The Coatings team is seeking a senior manufacturing engineer for factory layout. You will design and develop technically complex 2D/3D layouts for finishing/coating our products. This includes layout development, specification and validation, design for manufacturing, equipment specification and design, and installation and commissioning. The candidate will work closely with internal cross-functional teams, external vendors, and technology partners on process development from concept to production. This role requires a thorough understanding of manufacturing engineering fundamentals, substantial skill with 2D/3D CAD, and aggressive design optimization. Responsibilities Develop 2D factory layouts in collaboration with engineering, procurement, and construction (EPC) firms. Familiar with finishing processes, conveyance strategy, and the overall understanding of material flow plans for the factoryWork collaboratively to develop a utility matrix and create 2D layouts for the positioning of equipment and utilities. Devise cost-effective 2D layout solutions for optimized part presentation and sustainabilityPartner with the packaging and material flow team to innovate cost-effective 2D layout solutions that optimize part presentation, increase packing density, and enhance sustainability for both automated and manual loading/unloading processesProgress from 2D/3D layout solutions to developing a 3D factory simulation to accurately visualize and improve the manufacturing process and material flowDesign manufacturing equipment including safety gear, jigs, fixtures, and skidsIssue RFQs for equipment production or procurement with detailed specificationsLead equipment design review sessions and guide vendors to meet operational and safety standardsLead cross-functional collaboration and build relationships across the organization, including coordination with other process, equipment, mechanical, electrical and support disciplinesLead product design for manufacturability (DFM) and sustainability, including risk analysis, FMEA, and cost steeringManage large-scale projects, including development of timing plans, risk identification, and project status reporting Requirements 5 or more years of experience in a technology-based industry, where automated methods are utilized in the finishing/coating of consumer productsHands-on experience with the development of functional and aesthetic finishing process layouts, material flow, and conveyance & factory simulation for automotive paint or powder coatingUtilizing factory simulation software (Process Simulate, FlexSim, Simul8, Digital Twin, WinMod, Iphysics) to plan, analyze, and optimize manufacturing processesExperience with AutoCAD and Autodesk Revit (SolidWorks, Inventor, or Catia are preferred)Proficient in the development and deployment of PFMEAsKnowledge of automated equipment systems and tools (robotic, vision, material handling, Conveyors, PLC, HMI, etc.)Travel required 25%Bachelor's Degree in Manufacturing, Mechanical, Mechatronics, Industrial, or Chemical Engineering, or equivalent experience Compensation and Benefits BenefitsAlong with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire: Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction Family-building, fertility, adoption and surrogacy benefits Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA Healthcare and Dependent Care Flexible Spending Accounts (FSA) LGBTQ+ care concierge services 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits Company paid Basic Life, AD&D, short-term and long-term disability insurance Employee Assistance Program Sick and Vacation time (Flex time for salary positions), and Paid Holidays Back-up childcare and parenting support resources Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance Weight Loss and Tobacco Cessation Programs Tesla Babies program Commuter benefits Employee discounts and perks program Expected Compensation$80,000 - $240,000/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
Created: 2024-10-11