Senior Global Process Safety Engineer

The Sr. Global Process Safety Engineer has a close connection to the sites with focus on the execution of Stepan's initiatives to enhance Process Safety performance. This role provides technical expertise, has a holistic view of the plants capabilities and opportunities, and oversees Process Safety programs.Process Safety ManagementSupport sites with Stepan standards and procedures implementation and maintenanceProvide feedback and training on new standardsParticipate in RAGAGEPS by external committees (API, NFPA, CCPS)Provide Process Safety expertise in reactive chemistry including emergency venting and safe handling of flammable liquids and combustible dustsHelp sites implement OSHA PSM by sharing best practices, identifying regulatory gaps, and proposing solutions/tools to address themCompliance and AuditingParticipate in OSHA PSM, EPA RMP and internal auditsProvide technical support in PSM/RMP closing recommendationsLead closure of critical findings and ensure solutions meet safety requirementsTraining and DevelopmentProvide input to the development and review of the annual training program (PHA participant training, PHA leaders training, Sulfonation, Reactive Chemistry, etc.)Act as trainer and support training executionIncident InvestigationLead incident investigations for Type III Process Safety Incidents or Types I and II incidents with high potential or high complexityEnsure timely closure of recommendations and thorough root cause analysisRisk AssessmentPerform quality check on PHAs led by others ensuring comprehensiveness, solid basis, and adherence to CORP-32 - Process Hazards Analysis Standard and good practices related to the execution of PHAs (Hazop and LOPA)Engage contractors for Quantitative Risk AssessmentsPromote the use of CORP-54 - EHS&S Risk Identification and Assessment to ensure proper communication of risks throughout the organizationContinuous ImprovementFoster a culture of continuous improvement in process safetyReview Capital Project scopes for compliance and support their developmentQualifications10+ years experience (5+ years' experience as a Process Engineer, 5+ years' experience leading process safety management in chemical, refinery, pharmaceutical or manufacturing industries)Experience managing process safety across multiple sites; International experience is a plus.HAZOP leadership and LOPA participationElectrical Classification for Hazardous LocationsParticipation in Dust Hazards Analysis (DHA)Reactive chemistry and definition basis of emergency venting sizingFlammables and Combustible Dusts SafetyPSM Audition process minimally as an auditorIncident Investigation techniquesRegulatory aspects of OSHA PSM and EPA RMPRAGAGEPS such as API and NFPA standardsTrainer in Process Engineering or Process Safety mattersPreferred Qualifications:Fire Protection SystemsLOPA LeadershipSafety Instrumented Systems (SIS)Facility Siting and Human Factors AssessmentsCCPS Risk Based Process Safety (elements implementation, system management)Certified Process Safety Professional (CPSP) or similar certificationsEducationBachelor's degree in Chemical EngineeringPay Range: $100,000 - $150,000The salary range for this position is determined by considering a variety of factors such as skills, experience, qualifications, and the location of the position.At Stepan Company our comprehensive benefits package includes:• Discretionary Bonus• Medical, Dental, and Vision Insurance• 401K with Match• Profit Sharing• Paid Time Off (PTO)• Short-Term and Long-Term Disability (STD / LTD)• Dependent Care Flexible Spending Account (FSA)• Health Savings Account (HSA)• Paid Parental Leave• Adoption Assistance• Reactions - Recognition Program• Employee Assistance Program (EAP)

Created: 2025-03-03