Controls Technician

Job Description:Overview:We are seeking a motivated individual with a strong technical background in automation controls, specifically in a high-volume industrial manufacturing setting, with a focus on packaging automation. The Controls Systems Technician will be responsible for ensuring the effective operation and maintenance of process control systems. Hands-on experience with PLCs, HMIs, automation systems, and troubleshooting is highly desirable. The ideal candidate should be committed to maintaining high standards, working efficiently in a dynamic environment, and eager to grow both personally and professionally.Key Responsibilities:Assess and modify existing equipment to meet safety, quality, and production standards.Conduct root-cause analysis, troubleshoot, and repair automated production and robotic systems.Program, troubleshoot, and replace components such as sensors, scanners, vision systems, motors, and variable frequency drives.Troubleshoot automated equipment with PLC programming software like RSLogix 5000, 500, and RSStudio.Design or update operator interface screens using software tools such as RSView32 and FactoryTalk View Studio.Oversee upgrades and integration of control systems for new and existing equipment.Use electrical schematics and test equipment to troubleshoot wiring, relay logic, and control circuits.Interpret electrical schematics, blueprints, mechanical drawings, and system layouts.Perform scheduled maintenance and monitor equipment to ensure optimal performance.Adhere to company policies, including manufacturing practices and safety protocols.Document all work and ensure compliance with relevant codes and standards.Participate in continuous improvement activities to enhance efficiency, quality, and overall operations.Support operational reliability in alignment with business objectives.Qualifications:Associates degree in electronics or a related field, or a technical certification (e.g., Electrical/Electronic Technology), or 3 years of relevant experience, with 10 years of applicable manufacturing experience as a substitute for a degree.Experience in programming PLCs, drives, and HMIs is highly preferred.Strong knowledge of relay logic, instrumentation programming, I/O wiring, and PLC architecture.Attention to detail and a strong focus on quality.A proactive, team-oriented individual with a commitment to continuous improvement.Experience working with electrical control panels.Familiarity with electrical safety practices such as LOTO and arc flash safety.High mechanical and electrical aptitude with strong communication, mentoring, and training skills.Proficiency in AutoCAD and/or Visio is preferred.Ability to read and interpret electrical schematics with ease.Effective verbal and written communication skills to collaborate with team members.Some experience with programming languages (e.g., JSON, Webservices) is a plus.Flexibility to work different shifts, including nights, weekends, and extended hours (12-hour shifts), as required.Required Skills:PLCs: AB ControlLogix, CompactLogix, MicroLogix, SLC5PLC I/O: R I/O, 1756 I/O, 1768 I/O, 1769 I/O, Point/Flex/Block I/O, 1742 interfacesNetworks: R I/O, DeviceNet, Ethernet/IP, ControlNetHMI Hardware: Allen Bradley PanelView Plus, RSViewSE, PCs, Wonderware MEHMI Software: AB Panelview ViewME, Wonderware ArchestrA IDE, Wonderware MEDrives: AB PF series 4,40,525,70,700,725,735,755, Emerson, YaskawaMotor types: Induction, DC, ServoInstrumentation: Level, Pressure, Temperature, Flow, DistanceLow Voltage Controls: 24VAC, 24VDC, 4-20mASupervisory Systems: Historians, SQL, MES, ArchestrASupervisory Networks: Switches, Routers, CAT6, 802.11a/b/g

Created: 2025-02-27