Automotive Industrial Engineer
Tata Technologies - Auburn Hills, MI
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Location: Auburn Hills, MIPosition OverviewSeeking an experienced Automotive Industrial Engineer with a strong background in general assembly process optimization. The ideal candidate will have at least 5 years of experience in automotive assembly environments, focusing on improving productivity, efficiency, and quality in general assembly lines. This role involves evaluating current processes, identifying opportunities for improvement, and implementing innovative solutions to optimize assembly operations. Key ResponsibilitiesAnalyze and evaluate general assembly line processes to identify bottlenecks, inefficiencies, and areas for cost reduction. Develop and implement process improvements to enhance productivity, reduce cycle time, and improve product quality. Use lean manufacturing principles and tools such as value stream mapping, time and motion studies, and line balancing to optimize workflow. Collaborate with design, manufacturing, and quality teams to ensure assembly processes align with product requirements and design for manufacturability (DFM). Develop and validate standard work processes and operator instructions for general assembly. Monitor key performance indicators (KPIs) such as cycle time, first-pass yield, downtime, and resource utilization, and create action plans for improvement. Lead continuous improvement projects using Six Sigma, Kaizen, or other methodologies to optimize assembly line performance. Provide guidance on ergonomics and workstation design to ensure operator safety and efficiency. Document processes, create process flow diagrams, and support the implementation of new equipment and tooling as needed. Train operators and production staff on optimized processes and best practices for assembly line operations. Required QualificationsBachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field. 5+ years of experience in automotive general assembly processes with a focus on process optimization. Demonstrated experience in lean manufacturing and process improvement techniques. Proficiency with industrial engineering tools such as: Time and motion studies Value stream mapping Line balancing Strong understanding of assembly line automation and ergonomics. Proficiency in Microsoft Office Suite and familiarity with data analysis tools (Excel, Power BI, or similar). Knowledge of CAD tools (AutoCAD, CATIA, or SolidWorks) for layout design and optimization is a plus. Excellent problem-solving skills with the ability to analyze complex data and make data-driven decisions. Strong communication and leadership skills to work cross-functionally with technical teams and production staff. Preferred QualificationsCertification in Lean Six Sigma (Green Belt or higher). Experience with assembly line automation and robotics. Familiarity with MES (Manufacturing Execution Systems) or other production management systems. Experience working with automotive OEMs or Tier 1 suppliers
Created: 2025-01-15